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The Wonders of Algae

Industry Need

The U.S. imports roughly 3.6 billion barrels of oil and produces 6 billion tons of carbon dioxide per year. Microscopic algae are an incredible life form that can thrive in poor quality water, consume carbon dioxide, double their mass up to 3 times per day, and produce more than 50% lipids (oil). Furthermore, algae can achieve a density, in terms of productivity per acre, far greater than other biological route - 400 times higher productivity than soybeans, 30 times more than palm. The land use impact of higher density crops is shown graphically in Figure 1, which shows the amount of land required to offset U.S. oil imports with a variety of terrestrial crops and algae.

Today, a major hurdle for the commercialization of algae based fuels and other products is separating the valuable biomass and lipids from water; the processing steps to get algae out of solution and dry, account for 30%-50% of the total cost of converting algae into fuel. AVS has developed novel concepts for dewatering dilute solutions that will enable the economic implementation of biomimetic industrial processes, including unlocking the potential of algae. To date, the preferred method of dewatering algae has been the centrifuge, which is a brute force approach that speeds settling through vigorous spinning. While effective, centrifuges have a number of shortcomings, including the consumption of far more energy than is required to affect the separation and damage resulting from applying too much force. AVS technologies offer an attractive and cost effective alternative.

Beyond algae, there are multitudes of dewatering and other solid-liquid separations that currently use centrifuges, belt filters and other similar technologies. These methods consume far more energy than is required to affect the separation, and can render a process uneconomical, energy negative or both. AVS technologies can dramatically lower the cost and energy intensity of solid-liquid separation; thereby, improving the economics of a wide range of processes and enabling many more.